SECTION 204-02: Rear Suspension
2014 Flex Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 05/02/2013

Upper Arm


Item Part Number Description
1 W715179 Upper arm-to-subframe rearward bolt (2 required)
2 5K484 Stabilizer bar link
3 W520213 Stabilizer bar link nut
4 W715419 Upper arm-to-subframe forward bolt
5 W714175 Upper arm-to-subframe forward nut
6 W520517 Upper arm-to-wheel knuckle nut
7 W715127 Upper arm-to-wheel knuckle bolt
8 5A804 LH/ 5502 RH Upper arm
9 5A638 Upper arm rearward bushing
10 W715493 Upper arm rearward bushing bolt



Item Part Number Description
11 W713714 Subframe rearward bolts (2 required)
12 W713714 Subframe forward bolt (2 required)
13 W711270 Subframe bracket bolts (4 required)
14 5084AA LH/ 5084AB RH Subframe brackets (2 required)


NOTE: Brake disc has been removed for clarity.


Item Part Number Description
15 W506423 Parking brake cable bracket bolt
16 W714366 Shock absorber lower bolt
17 W710681 Brake caliper anchor plate bolt (2 required)
18 Brake caliper and anchor plate assembly

Removal

NOTICE: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure may result in major service expense. New parts must be installed with the same part numbers or equivalent part, if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

  1. Measure the distance from the center of the wheel hub to the lip of the fender with the vehicle in a level, static ground position (curb height).
  1. Remove the rear wheels and tires. For additional information, refer to Section 204-04 .
  1. Remove LH and RH parking brake cable bracket bolts.
  1. NOTICE: Do not allow the brake caliper to hang from the brake flexible hose or damage to the hose may occur.

    Remove the 4 brake caliper anchor plate bolts and position the LH and RH brake caliper and anchor plate assemblies aside.
  1. Position screw-type jackstands under the LH and RH wheel knuckles.
  1. Remove and discard the upper arm-to-knuckle bolt and nut.
  1. Remove and discard the 2 upper arm-to-subframe rearward bolts.

NOTE: Use the hex-holding feature to prevent the stabilizer bar link stud from turning while removing or installing the nut.

  1. Remove and discard the LH and RH stabilizer bar link upper nuts and disconnect the links from the stabilizer bar.
  1. Remove and discard the LH and RH lower shock bolts.
  1. Remove and discard the 4 subframe bracket bolts.
  1. Remove and discard the 2 subframe forward bolts and remove the 2 subframe brackets.
  1. Remove and discard the 2 subframe rearward bolts and lower the subframe enough to allow removal of the upper arm forward bolt.
  1. Remove and discard the upper arm-to-subframe forward bolt and nut.
  1. If service to the upper arm rearward bushing is required, remove the upper arm bushing bolt and remove the upper arm bushing.

Installation

NOTE: Before tightening the shock absorber lower bolts and upper arm nut and bolts, use a jackstand to raise the rear suspension until the distance between the center of the hub and the lip of the fender is equal to the measurement taken in the Removal procedure (curb height).

  1. If removed, install the upper arm bushing onto the upper arm in the following sequence.
  1. Position the upper arm and loosely install the new upper arm-to-subframe forward bolt and nut.
  1. Raise the subframe and install 2 new subframe rearward bolts.
  1. Position the 2 subframe brackets and install 4 new subframe bracket bolts.
  1. Install 2 new subframe forward bolts.
  1. Loosely install new LH and RH shock absorber lower bolts.

NOTE: Use the hex-holding feature to prevent the stabilizer bar link stud from turning while removing or installing the nut.

  1. Connect the LH and RH stabilizer bar links to the stabilizer bar and install the new nuts.
  1. Loosely install 2 new upper arm-to-subframe rearward bolts.
  1. Loosely install a new upper arm-to-knuckle bolt and nut.
  1. Position the LH and RH brake caliper and anchor plate assemblies and install the 4 anchor plate bolts.
  1. Install LH and RH parking brake cable bracket bolts.
  1. Using the screw-type jackstand, raise the rear suspension until the distance between the center of the hub and the lip of the fender is equal to the measurement taken in the removal procedure (curb height).
  1. Tighten the upper arm-to-subframe forward bolt to 150 Nm (111 lb-ft).
  1. Tighten the LH and RH shock absorber lower bolts to 175 Nm (129 lb-ft).
  1. Tighten the 2 upper arm-to-subframe rearward bolts to 150 Nm (111 lb-ft).
  1. NOTE: A slotted upper arm allows for the rear suspension camber to be adjusted by pushing inward or pulling outward on the wheel knuckle while tightening the upper arm-to-wheel knuckle nut.

    With the wheel knuckle pushed inward for maximum negative camber, tighten the upper arm-to-wheel knuckle nut to 200 Nm (148 lb-ft).
  1. Remove the 2 jackstands.
  1. Install the rear wheels and tires. For additional information, refer to Section 204-04 .
  1. Check and, if necessary, adjust the rear camber. For additional information, refer to Section 204-00 .