SECTION 206-06: Hydraulic Brake Actuation
2014 Flex Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 05/02/2013

Brake Pedal and Bracket

NOTE: Fixed pedal assembly shown, adjustable pedal assembly similar.


Item Part Number Description
1 W709633 Brake pedal bracket bolts (3 required)
2 — Accelerator pedal sensor electrical connector (part of 14401)
3 W520112 Brake booster nuts (4 required)
4 9F856 Brake pedal and bracket assembly
5 2L523 Brake booster push rod clevis pin
  1. If equipped with adjustable pedals, make sure they are in the full forward position.
  1. Remove the steering column. For additional information, refer to Section 211-04 .
  1. Disconnect the accelerator pedal sensor electrical connector, the adjustable pedal motor electrical connector (if equipped) and detach the wire harness from the brake pedal assembly.

  1. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

    Remove the stoplamp switch. For additional information, refer to Section 417-01 .

  1. NOTE: The booster push rod clevis locking pin is a one-time use only part. Any time the pin is removed, a new one must be installed.

    NOTE: An 11 mm, 12-point socket or wrench can be used to compress the 2 tabs on the locking pin.

    Remove and discard the booster push rod locking pin.
  1. Remove the 4 brake booster nuts.
  1. Position the brake booster forward enough to allow the brake booster studs to clear the brake pedal assembly.
  1. Remove the lower brake pedal bracket bolt, under the accelerator pedal, from the brake pedal bracket assembly.
  1. Remove the upper 2 brake pedal bracket bolts from the brake pedal bracket assembly.
  1. Disconnect the vehicle electrical harness locators and remove the brake pedal bracket assembly from the vehicle.

  1. NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.

    To install, reverse the removal procedure.