2014 Flex Workshop Manual

SECTION 412-02: Auxiliary Climate Control	2014 Flex Workshop Manual
REMOVAL AND INSTALLATION	Procedure revision date: 05/02/2013

Auxiliary Climate Control Housing

Material
Item	Specification
Motorcraft® PAG Refrigerant Compressor Oil YN-12-D	WSH-M1C231-B

Auxiliary Line Floorpan Connections

Item	Part Number	Description
1	W520413	Auxiliary evaporator line fitting nut (2 required)
2	8287	Auxiliary heater line clamps (2 required)
3	N621907	Auxiliary line floorpan bracket nut (2 required)
4	19B596	O-ring seal and gasket seal kit
5	19B596	O-ring seal and gasket seal kit

Auxiliary Climate Control Housing

Item	Part Number	Description
6	—	Auxiliary climate control housing electrical connector (part of 19949)
7	W706635	Auxiliary floor duct pin-type retainer
8	19C680	Auxiliary floor duct
9	W710330	Auxiliary climate control housing bolt (3 required)
10	19K610	Auxiliary climate control housing

Removal and Installation

All vehicles

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .

Drain the engine cooling system. For additional information, refer to Section 303-03 .

Recover the refrigerant. For additional information, refer to Section 412-00 .

Remove the LH quarter trim panel. For additional information, refer Section 501-05 .

Vehicles with power liftgate

Remove the 2 power liftgate motor assembly bolts and the power liftgate motor assembly nut. Position the power liftgate motor assembly aside.
- To install, tighten to 9 Nm (80 lb-in).

All vehicles

Remove the auxiliary evaporator line fitting nuts at the floorpan connection and disconnect the fittings.
- Discard the O-ring seals and gasket seals.
- To install, tighten to 15 Nm (133 lb-in).

Release auxiliary heater line clamps and disconnect the auxiliary heater outlet and inlet lines at the auxiliary floorpan bracket.

Remove the 2 auxiliary line floorpan bracket nuts.
- To install, tighten to 9 Nm (80 lb-in).

Disconnect the auxiliary climate control housing electrical connector.

Remove the auxiliary floor duct pin-type retainer and the auxiliary floor duct.

Remove the 3 auxiliary climate control housing bolts.
- To install, tighten to 9 Nm (80 lb-in).

Remove the auxiliary climate control housing.

To install, reverse the removal procedure.
- Install new gasket seals and O-ring seals.
- Add the correct amount of clean PAG oil to the refrigerant system. For additional information, refer to the Refrigerant Oil Adding procedure in Section 412-00 .

Fill the engine coolant level. For additional information, refer to Section 303-03 .

Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00 .