SECTION 412-02: Auxiliary Climate Control
2014 Flex Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 05/02/2013

Auxiliary Evaporator Outlet and Inlet Line


Material
Item Specification
Motorcraft® PAG Refrigerant Compressor Oil
YN-12-D 		WSH-M1C231-B

Front Auxiliary Line Connections

Item Part Number Description
1 8287 Front auxiliary heater line heater hose clamp (2 required)
2 W707137 Front auxiliary line bracket nut
3 W520413 Front auxiliary evaporator inlet line fitting nut
4 W520413 Front auxiliary evaporator outlet line fitting nut
5 19B596 O-ring seal and gasket seal kit
6 19B596 O-ring seal and gasket seal kit


Rear Auxiliary Line Connections

Item Part Number Description
7 W707137 Rear auxiliary line bracket nut
8 W520413 Rear auxiliary evaporator inlet line fitting nut
9 W520413 Rear auxiliary evaporator outlet line fitting nut
10 8287 Rear auxiliary heater hose clamp (outlet and inlet) (2 required)
11 19B596 O-ring seal and gasket seal kit
12 19B596 O-ring seal and gasket seal kit


Auxiliary Line Underbody Routing

Item Part Number Description
13 N811781 LH fuel tank strap bolt
14 W505426 Rear auxiliary line bracket bolt
15 W505426 Rear auxiliary line bracket bolt
16 W505426 Middle auxiliary line bracket bolt (3 required)


Auxiliary Lines and Brackets

Item Part Number Description
17 19B632 Auxiliary line bracket
18 19B632 Auxiliary line bracket (3 required)
19 19B632 Auxiliary line bracket (2 required)
20 19B632 Auxiliary line bracket
21 19867 Auxiliary evaporator outlet line
22 19835 Auxiliary evaporator inlet line
23 18663 Auxiliary heater outlet line
24 18696 Auxiliary heater inlet line

Removal and Installation

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .
  1. Recover the refrigerant. For additional information, refer to Section 412-00 .
  1. Drain the engine coolant. For additional information, refer to Section 303-03 .
  1. Remove the rear subframe. For additional information, refer to Section 502-00 .
  1. Remove the front auxiliary evaporator inlet line fitting nut and disconnect the fitting.
  1. Remove the front auxiliary evaporator outlet line fitting nut and disconnect the fitting.
  1. Release the 2 front auxiliary heater line heater hose clamps and disconnect the hoses.
  1. Release the 2 rear auxiliary heater hose clamps at the floorpan connection and disconnect the heater hoses.
  1. Remove the rear auxiliary evaporator inlet line fitting nut and disconnect the fitting.
  1. Remove the rear auxiliary evaporator outlet line fitting nut and disconnect the fitting.
  1. Correctly support the fuel tank and remove the LH fuel tank strap bolt.
  1. Position the LH fuel tank strap aside.
  1. Remove the front and rear auxiliary line bracket nuts.
  1. Remove the 5 auxiliary line bracket bolts and remove the auxiliary evaporator and heater line bundle as an assembly.

  1. NOTE: Before detaching any of the auxiliary lines from the auxiliary line brackets, mark the position of the line(s) in relation to each bracket to make sure that the line is reinstalled in the correct position.

    NOTE: If only one auxiliary evaporator line is to be removed, detach only the desired line from the line brackets whenever possible.

    Detach the auxiliary evaporator line(s) from the auxiliary line brackets as needed.
  1. To install, reverse the removal procedure.
  1. Fill the engine coolant level. For additional information, refer to Section 303-03 .
  1. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00 .