SECTION 204-04: Wheels and Tires
| 2014 Flex Workshop Manual
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DIAGNOSIS AND TESTING
| Procedure revision date: 05/02/2013
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![]() | Activation Tool, Tire Pressure Monitor
204-363 |
![]() | Digital Tire Pressure Gauge
204-354 |
![]() | Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS)
software with appropriate hardware, or equivalent scan tool |
Principles of Operation
WARNING: The tire pressure monitoring system (TPMS) sensor battery may release hazardous chemicals if exposed to extreme mechanical damage. If these chemicals contact the skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If any part of the battery is swallowed, contact a physician immediately. When disposing of TPMS sensors, follow the correct procedures for hazardous material disposal. Failure to follow these instructions may result in serious personal injury.
The Tire Pressure Monitor (TPM) module monitors the tire pressure of all 4 road tires. The wheel-mounted tire pressure sensors transmit signals via radio frequency to the TPM module. The TPM module is a radio receiver that collects the tire pressure data from the tire pressure sensors. The TPMS sensor radio transmissions are sent once approximately every 60 seconds when the vehicle speed exceeds 32 km/h (20 mph). The data is then sent to the Body Control Module (BCM) where a predetermined pass/fail criteria is applied. The BCM compares each TPMS sensor transmission against a low-pressure limit. If it has been determined that the tire pressure has fallen below this limit, the BCM communicates this on the vehicle communication bus to the Instrument Panel Cluster (IPC). The IPC then illuminates the TPMS warning indicator and displays the appropriate message(s) in the message center.
Ambient Temperature Change and Tire Pressure
Tire pressures fluctuate with temperature changes. For this reason, tire pressure must be set to specification when tires are at outdoor ambient temperatures. If the vehicle is allowed to warm up to shop temperatures, and the outside temperature is less than shop temperature, the tire inflation pressure must be adjusted accordingly.
If the tires are inflated to specification at shop temperatures, and the vehicle is moved outdoors when the outdoor ambient temperature is significantly lower, the tire pressure may drop enough to be detected by the TPMS and activate the TPMS warning indicator.
As the ambient temperature decreases by 6°C (10°F), tire pressure decreases 7 kPa (1 psi). Adjust the tire pressure by 7 kPa (1 psi) for each 6°C (10°F) ambient temperature drop as necessary to keep the tire at the specified Vehicle Certification (VC) label pressure. Refer to the following tables to adjust the tire pressure indoors for colder outside temperatures.
Tire Pressure Monitoring System (TPMS) Warning Indicator and Message Center Messages
The TPMS warning indicator and vehicle message center sometimes display faults that cannot be resolved by the customer. Treat these messages as TPMS faults that must be serviced.
Tire Pressure Monitoring System (TPMS) Warning Indicator Illuminates Continuously
NOTE: When directed to train or re-train any TPMS sensors, use only the sensor training procedure outlined in Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) . Do not use the TPMS reset procedure outlined in the Owner's Literature as this procedure will not program new sensors to the module.
The TPMS warning indicator remains on continuously and the message center displays LOW TIRE PRESSURE when any of the tire pressures are low. When this condition exists, adjust the tire pressure to the recommended cold pressure indicated on the VC label.
TPMS Warning Indicator Flashes
The TPMS warning indicator flashes for 70 seconds, then remains on continuously when the ignition switch is turned to the ON position when the TPMS is malfunctioning. The TP_STAT PID can be used to determine why the TPMS warning indicator is flashing.
Tire Pressure Monitoring System (TPMS) PID Definitions and Intermittent Troubleshooting
TPMS Status PID
The TPM monitors the TPMS status. The current status can be viewed by accessing the TPMS status PID: TPMS_STAT using the scan tool. This helps identify the current system status and may aid in diagnosing the system. The PID has 4 valid states:
TPMS Last Warning Event PID Definitions
The TPMS uses the TPMS last warning event PIDs to store detailed information about the last 5 times the TPMS warning indicator was activated. These PIDs can be used to acquire more information about a particular TPMS event.
The number of key cycles since the TPMS warning indicator was activated. This PID cycles from zero to 255. Default is $00, this can be used to determine how long ago a TPMS event occurred and the time (in key cycles) between events.
This is the last programmed location for the sensor identifier causing each TPMS event. Due to tire rotation, the sensor may no longer be at the original location. It is suggested that all the PIDs be recorded, the system retrained, and then the sensor identifier PIDs be used to pinpoint the actual location of each sensor.
This is the tire pressure associated with each TPMS warning indicator event. This can be used along with the function code to clearly identify the TPMS events that were strictly due to low pressure. It can also be used to determine when a sensor is transmitting inaccurate tire pressure.
Describes the warning status of each TPMS event by using the information received from the TPMS status (TPMS_STAT) PID. If there is a communication issue, the status could be Normal.
This is the identifier of the sensor involved in each TPMS event. EVT1 is the most recent event that triggered the TPMS warning indicator. Default is $ 00 00 00 00.
Wheel Rotation and Sensor Training Techniques
If a sensor in a certain location has caused several events, yet the sensor trains and seems to operate normally, moving that particular wheel to a different location on the vehicle is a good way to isolate the issue to a certain sensor/wheel location. Rotate the wheels and road test the vehicle. This can be done in an attempt to replicate the issue. This determines if the issue followed the sensor or remained in the original sensor location.
This is a technique to get past a left front sensor that may not be responding to determine if the remaining sensors train to the module. This can help save time determining if other sensors are having issues or if the module is experiencing training difficulties with a certain location.
Training known good sensors from another vehicle cannot differentiate between a faulted module and Radio Frequency Interference (RFI), as some noise source could be preventing the TPM module from receiving the tire pressure status from the original sensors as well as the known good sensors. This technique can be used to differentiate between a sensor and module issue. If the TPM module cannot train any of the sensors on the same vehicle, and likewise cannot train known good sensors from another vehicle, then the issue is with the TPM module or RFI and not with the original sensors. The original sensors should not be replaced.
Items That Cause RFI
The following equipment has been found to sometimes cause RFI :
In some cases, the RFI may actually be caused by a module or ground on the vehicle. Depending on the severity of the issue, a dirty ground, improperly built ground shield or module can disable the system. Modules that have microcontrollers using clock circuits to create the timing pulses for the microprocessor may radiate RFI .
This can be a way to determine the cause of an issue well before the sensors and module are replaced with little or no affect on the system performance. Since this takes more up-front work, it relies on working with the customer to determine what equipment was being used at the time of the event.
Options for Eliminating Intermittent TPMS Conditions Caused by RFI
In summary, if the RFI source is present and cannot be moved or replaced, the intermittent issue remains. The vehicle owner must accept RFI and the unwanted system operation it can cause.
Inspection and Verification
Visual Inspection Chart
Mechanical | Electrical |
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NOTE: Make sure to use the latest scan tool software release.
If the cause is not visually evident, connect the scan tool to the Data Link Connector (DLC).NOTE: The Vehicle Communication Module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM .
If the scan tool does not communicate with the VCM :DTC Charts
Body Control Module (BCM) DTC Chart
DTC | Description | Action |
---|---|---|
B1182:00 | Tire Pressure Monitoring System (TPMS): No Sub Type Information | GO to Pinpoint Test G . |
B1182:55 | Tire Pressure Monitoring System (TPMS): Not Configured | This DTC is only present when a new BCM is installed, the BCM is flashed or reconfigured. TRAIN the tire pressure sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section. |
B124D:02 | Tire Pressure Sensor: General Signal Failure | NOTE: If the vehicle has been stationary for more than 30 minutes, the sensors go into "sleep mode" to conserve battery power. It may be necessary to wake them up so they transmit the latest tire pressure information to the TPM module. ACTIVATE the TPMS sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Activation in this section.REPEAT the self-test. If DTC B124D:02 is retrieved again, GO to Pinpoint Test G . |
B1251:00 | Tire Pressure Sensor Low Battery: No Sub Type Information | GO to Pinpoint Test H . |
B1254:51 | Right Rear (Outside on Dual Wheel) Tire Pressure Sensor and Transmitter Assembly: Not Programmed | This DTC is only present when a new BCM is installed, or the BCM is flashed or reconfigured. TRAIN the tire pressure sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section. |
B1255:51 | Left Rear (Outside on Dual Wheel) Tire Pressure Sensor and Transmitter Assembly: Not Programmed | This DTC is only present when a new BCM is installed, or the BCM is flashed or reconfigured. TRAIN the tire pressure sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section. |
C1A56:51 | Left Front Tire Pressure Sensor and Transmitter Assembly: Not Programmed | This DTC is only present when a new BCM is installed, or the BCM is flashed or reconfigured. TRAIN the tire pressure sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section. |
C1A58:51 | Right Front Tire Pressure Sensor and Transmitter Assembly: Not Programmed | This DTC is only present when a new BCM is installed, or the BCM is flashed or reconfigured. TRAIN the tire pressure sensors. REFER to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section. |
All other DTCs | — | REFER to Section 419-10 . |
Tire Pressure Monitor (TPM) Module DTC Chart
DTC | Description | Action |
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B1D55:01 | Antenna #2: General Electrical Failure | REFER to Section 303-06 . |
U0140:87 | Lost Communication with Body Control Module: Missing Message | GO to Pinpoint Test I . |
U0422:68 | Invalid Data Received from Body Control Module (BCM): Event Information | RETRIEVE and REPAIR all non-network DTCs in the BCM . REFER to Section 419-10 . |
Symptom Chart
Condition | Possible Sources | Action |
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Pinpoint Tests
Pinpoint Test D: Tire Pressure Monitoring System (TPMS) Warning Indicator On Continuously and Message Center Displays LOW TIRE PRESSURE
The Tire Pressure Monitor (TPM) module monitors the tire pressure of all 4 road tires. The wheel-mounted tire pressure sensors transmit data via radio frequency signals to the TPM module. The TPM module is a radio receiver that collects the tire pressure data from the Tire Pressure Monitoring System (TPMS) tire pressure sensors. The data is then sent to the Body Control Module (BCM) where a predetermined pass/fail criteria is applied. The TPMS sensor radio transmissions are sent approximately once every 60 seconds when the vehicle speed exceeds 32 km/h (20 mph). The BCM compares each TPMS sensor transmission against a low-pressure limit. If it has been determined that the tire pressure has fallen below this limit, the BCM communicates this on the vehicle communication bus to the Instrument Panel Cluster (IPC). The IPC then illuminates the TPMS warning indicator and displays the appropriate message(s) in the message center .
This symptom can also be caused by a spare tire currently being used in place of a road tire. Make sure the spare tire is not currently in use.
NOTE: Use only the Digital Tire Pressure Gauge any time tire pressures are measured to be sure that accurate values are obtained.
NOTE: If a warranty case is opened for an actual TPMS fault, document and include the actual tire pressure data in all warranty communications.
Test Step | Result / Action to Take |
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D1 CHECK FOR SPARE TIRE IN USE | |
NOTE: The spare tire is not programmable even if it is equipped with a TPMS sensor. If a damaged road wheel is located in the trunk, the sensor may still be recognized by the TPMS as low. Make sure the spare tire is not currently in use. To restore TPMS functionality, repair the damaged road wheel and re-mount it to the vehicle. | Yes
REPAIR and REMOUNT the wheel to the vehicle. REFER to Wheel and Tire in this section. ADJUST tire pressures to the required pressure as defined on the Vehicle Certification (VC) label located in the driver door jam. TEST the system for normal operation. No GO to D2 . |
D2 CHECK FOR LOW TIRE PRESSURE | |
| Yes
The system is operating correctly at this time. The cause was low tire pressure. No GO to D3 |
D3 CHECK FOR STUCK TPMS SENSOR | |
| Yes
REFER to Section 413-01 to diagnose the TPMS warning indicator light. No INSTALL a new TPMS sensor(s). REFER to Tire Pressure Monitoring System (TPMS) Sensor in this section. |
Pinpoint Test E: One Or More TPMS Sensors Do Not Train And No DTCs Are Present
NOTE: If the vehicle has been stationary for more than 30 minutes, the sensors go into a "sleep mode" to conserve battery power. It becomes necessary to wake them up so they transmit the latest tire pressure information to the TPM module. For additional information, refer to Tire Pressure Monitoring System (TPMS) Sensor Activation in this section.
The Body Control Module (BCM) monitors the tire pressure of all 4 road tires. The wheel-mounted tire pressure sensors transmit signals via radio frequency to the Tire Pressure Monitor (TPM) module. The TPM module is a radio receiver that collects the tire pressure data from the tire pressure sensors and sends that information to the BCM . The TPMS sensor radio transmissions are sent once approximately every 60 seconds when the vehicle speed exceeds 32 km/h (20 mph). The BCM learns the position on the vehicle of each TPMS sensor through the training process. Refer to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section for the complete sensor training procedure.
Test Step | Result / Action to Take |
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E1 ATTEMPT TO TRAIN THE TPMS SENSORS | |
NOTE: Banded TPMS sensors are not compatible with the valve mounted TPMS sensor system. NOTE: The BCM has a 2-minute time limit between sensor responses. If the BCM does not recognize any 1 of the 4 tire pressure sensors during this time limit, the horn sounds twice, the message center displays TIRE NOT TRAINED REPEAT, and the entire procedure must be repeated. | Yes
The system is operating correctly at this time. The concern may have been caused by RFI . No If one or more TPMS sensors trained, GO to E2 . If none of the TPMS sensors trained, GO to Pinpoint Test F . |
E2 CHECK FOR RADIO FREQUENCY INTERFERENCE | |
| Yes
The system is operating correctly at this time. The concern may have been caused by RFI . No ATTEMPT to train the sensor(s) with the doors open. If the sensor(s) still do not train INSTALL a new TPMS sensor(s) for the sensor(s) in question. REFER to Tire Pressure Monitoring System (TPMS) Sensor in this section. TEST the system for normal operation. |
Pinpoint Test F: Body Control Module (BCM) Cannot Enter Sensor Training Mode When Using the Tire Pressure Monitoring System (TPMS) Sensor Training Procedure
For the Body Control Module (BCM) to enter Tire Pressure Monitoring System (TPMS) sensor training mode, the BCM must receive valid inputs from the stoplamp switch (off) and ignition switch (run), and it must receive valid vehicle speed sensor input (0 km/h [0 mph]). Refer to Tire Pressure Monitoring System (TPMS) Sensor Training — Intelligent Access (IA) or Tire Pressure Monitoring System (TPMS) Sensor Training — Integrated Keyhead Transmitter (IKT) in this section for the complete sensor training procedure.
Test Step | Result / Action to Take |
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F1 CHECK THE IGNITION SWITCH INPUT | |
| Yes
GO to F2 . No REFER to Section 211-05 to continue diagnosis of the ignition switch. |
F2 CHECK FOR VEHICLE SPEED-RELATED DTCs IN THE BCM | |
| Yes
REFER to the BCM DTC Chart in Section 419-10 . No GO to F3 . |
F3 CHECK THE STOPLAMP OPERATION | |
| Yes
GO to F4 . No REFER to Section 417-01 to continue diagnosis of the stoplamp switch. |
F4 CHECK FOR CORRECT BCM OPERATION | |
| Yes
INSTALL a new BCM . REFER to Section 419-10 . TEST the system for normal operation. No The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. |
Pinpoint Test G: Tire Pressure Monitoring System (TPMS) Warning Indicator Is On With DTCs Present
If there is a fault with 1, 2 or 3 of the Tire Pressure Monitoring System (TPMS) sensors, DTC B124D:02 sets. The TPMS warning indicator flashes for 70 seconds and then remains on continuously when the ignition switch is turned to the ON position and the message center displays TIRE PRESSURE SENSOR FAULT.
If the Tire Pressure Monitor (TPM) module does not get a response from all 4 of the TPMS sensors and transfers that information to the BCM , DTC B1182:00 also sets and the message center displays TIRE PRESSURE MONITOR FAULT.
It should be noted that TPMS sensor communication to the TPM module can be interrupted by radio frequency noise, which can cause intermittent issues that are not vehicle concerns. Radio frequency noise is generated by electrical motors and appliance operation, cellular telephones, remote transmitters, power inverters and portable entertainment equipment. Anytime the TPMS sensor training procedure is performed successfully, the warning indicator is extinguished and the vehicle must be driven for 18-20 minutes before the TPM module sets a fault.
Test Step | Result / Action to Take |
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G1 VERIFY TPM MODULE COMMUNICATION | |
| Yes
GO to G2 . No REFER to Section 418-00 to diagnose the TPM module does not respond to the scan tool. |
G2 CHECK THE SENSOR IDENTIFIERS AND SYSTEM STATUS PIDs | |
| Yes
GO to G3 . No If the TPMS_STAT PID displays SYSTEM FAULT, GO to G4 . |
G3 CARRY OUT THE SENSOR TRAINING PROCEDURE (SENSOR FAULT) | |
| Yes
Using the scan tool, LOCATE the updated TPMS sensor identifiers trained to the BCM . COMPARE these values to those recorded prior to the TPMS sensor training procedure. Disregarding sensor position, any sensor identifiers that do not match those retrieved from the module were changed, but not retrained. The sensors are now trained to the vehicle, diagnosis is complete. DOCUMENT all TPMS sensor identifiers on the applicable warranty claim. TEST the system for normal operation. No Before installing a new sensor(s) : If a sensor does not respond to the Tire Pressure Monitor Activation Tool, MOVE the vehicle to rotate the wheels at least one-fourth of a turn and ATTEMPT to activate the same sensor again. If the sensor still fails to train, ATTEMPT to train the sensor with the vehicle doors open. If the sensor(s) fails to train a second time, INSTALL a new TPMS sensor(s) for the sensor(s) in question. REFER to Tire Pressure Monitoring System (TPMS) Sensor in this section. |
G4 CARRY OUT THE SENSOR TRAINING PROCEDURE (SYSTEM FAULT) | |
| Yes
Using the scan tool, LOCATE the updated TPMS sensor identifiers trained to the BCM . COMPARE these values to those recorded prior to the TPMS sensor training procedure. Disregarding sensor position, any sensor identifiers that do not match those retrieved from the module were changed, but not retrained. The sensors are now trained to the vehicle, diagnosis is complete. DOCUMENT all TPMS sensor identifiers on the applicable warranty claim. TEST the system for normal operation. No Before installing a TPM module : If sensors do not respond to the Tire Pressure Monitor Activation Tool, MOVE the vehicle to rotate the wheels at least one-fourth of a turn and ATTEMPT to activate the same sensors again. If the sensors still fail to train, ATTEMPT to train the sensors with the vehicle doors open. If the sensors still fail to train, INSTALL a new TPM module. REFER to Tire Pressure Monitor (TPM) Module in this section. TEST the system for normal operation. If the concern is still present, GO to G5 . |
G5 CHECK FOR CORRECT BCM OPERATION | |
| Yes
NOTE: The sensors may not be present. DISMOUNT the tire. REFER to Wheel and Tire in this section. VERIFY the sensors are present and mounted to the wheels. If missing, INSTALL new sensors. If the sensors are present, INSTALL a new BCM . REFER to Section 419-10 . CLEAR the DTCs. REPEAT the self-test. No The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test. |
Pinpoint Test H: DTC B1251:00
Training the sensors detects any TPMS sensors with batteries low enough so that the sensor will not transmit tire pressure data, these sensors will not train.
Test Step | Result / Action to Take |
---|---|
H1 TRAIN THE TIRE PRESSURE SENSORS TO DETERMINE THE INOPERATIVE SENSOR | |
| Yes
CLEAR the DTCs. REPEAT the self-test. VERIFY system operation. No GO to H2 . |
H2 CARRY OUT THE SENSOR TRAINING PROCEDURE | |
| Yes
The system is operating correctly at this time. The concern may have been caused by RFI . CLEAR the DTCs. REPEAT the self-test. TEST for normal operation. REFER to PID definitions and intermittent troubleshooting in this section for information on locating sources of RFI . No INSTALL a new TPMS sensor(s). REFER to Tire Pressure Monitoring System (TPMS) Sensor in this section. TEST the system for normal operation. |
Pinpoint Test I: DTC U0140:87
This pinpoint test is intended to diagnose the following:
Test Step | Result / Action to Take |
---|---|
I1 VERIFY THE CUSTOMER CONCERN | |
| Yes
GO to I2 . No The system is operating normally at this time. The DTC may have been set due to high network traffic or an intermittent fault condition. |
I2 CHECK THE COMMUNICATION NETWORK | |
| Yes
GO to I3 . No REFER to Section 418-00 to diagnose no communication with the BCM . |
I3 RETRIEVE THE RECORDED DTCs FROM THE BCM AND TPM MODULE SELF-TESTS | |
| Yes
For the BCM , REFER to DTC Chart in Section 419-10 . For the TPM module, REFER to the TPM Module DTC Chart in this section. No GO to I4 . |
I4 RECHECK THE TPM MODULE DTCs | |
| Yes
GO to I5 . No The system is operating correctly at this time. The DTC may have been set due to high network traffic or an intermittent fault condition. |
I5 CHECK FOR DTC U0140, U0140:00, OR U0140:87 SET IN OTHER MODULES | |
| Yes
INSTALL a new BCM . REFER to Section 419-10 . CLEAR all continuous DTCs. REPEAT the TPM module self-test. No INSTALL a new TPM module. REFER to Tire Pressure Monitor (TPM) Module in this section. TEST the system for normal operation. |